This week we want to talk to you about an ATEX rated diesel engine cooling system for offshore oil rigs in the North Sea.

The Challenge
Our partner Broadland Radiators was approached by their client who was looking for a cooling system similar to those previously supplied but with some additional requirements. The new system needed to:
- Have an increased cooling capacity
- Be exposed to ambient temperatures between -30°C and +40 °C
- Be ATEX Zone 1 compliant
- Completely overhaul transportation methods
Broadland’s engineers considered the different parameters of the system to be supplied and created a design that worked to the new application requirements. The engineers also considered the transportation of the radiators as this is something that could cause significant damage to the system if not correctly handled.
The Solution
The offshore facility needed a new diesel engine cooling system, similar to their current solution but to meet more challenging conditions in an ATEX environment whilst also overhauling transport which required a newly designed lifting frame.
To meet these requirements, Broadland Radiators’ solution included:
- Newly designed radiator
- The design of a brand-new specialist lifting frame
- ATEX-compliant electric fans
- ATEX-compliant centrifugal pumps
A brand-new radiator system was designed that incorporated a TCH mechanically sealed centrifugal pump for re-circulation of the cooling fluid. To prevent overheating, the cooling fluid is constantly re-circulated within the engine. This particular pump is an extremely flexible solution, capable of handling heavy duties.
The new cooling system designed by Broadland Radiators utilises our TCH centrifugal pump (seen at the bottom)
Manufactured in stainless steel, with a stainless-steel bearing bracket, this pump is capable of operating in an extremely wide range of outdoor temperatures whilst offering the corrosion resistance essential for offshore facilities. The bespoke system was manufactured to keep a selection of large, high-powered motors from overheating and as a result, CDR supplied a pump motor that was also capable of withstanding such a low ambient temperature.

The result is a brand-new cooling system that is ATEX compliant, ISO 9001 and 14001 compliant all within a DNV compliant frame. Safety is of paramount importance on oil rigs the length and breadth of the North Sea and we are really proud to have teamed up with a progressive company to bring a solution that really works.
As a company, we work closely with OEMs so that they can provide the best solution possible to their own customers. If you would like to incorporate any CDR Pumps’ fluid handling solutions into your own designs, please do get in touch.



