When it comes to mounting a pump, the decision of whether or not to use a baseplate is often overlooked. Sometimes people consider skipping the baseplate altogether and opting to mount the pump directly on the concrete floor. However, the truth is that using a baseplate is almost always the best option – it provides a sturdy, reliable, and level platform, offering numerous benefits that contribute to the pump’s performance and longevity.
Using a baseplate provides a solid foundation for your pump, minimizing vibration and shifting while keeping everything perfectly aligned during operation. This not only ensures smooth and uninterrupted service but also reduces the need for repeated realignment, thereby saving time and maintenance costs.
Traditionally, folded or fabricated Mild Steel or stainless steel baseplates have been the go-to choice. However, they come with their own set of issues, including corrosion and distortion, which can reduce Mean Time Between Planned Maintenance (MTBPM). To address these concerns, a new alternative has emerged in the form of polymer concrete baseplates.
Polymer concrete baseplates, made from Zanite®—a combination of epoxy resins and quartz aggregate—offer significant advantages over traditional steel baseplates.
The advantages of using a polymer concrete baseplate are:
A flatter mounting surface to 0.002”/foot
Significantly improved vibration reduction
Easier to install, saving time and money
Improved resistance to corrosion and diaphragming
Extends the shelf-life of your rotating equipment
Is ASME/ANSI-1991 compliant
While polymer concrete baseplates are still a relatively new addition to the world of pump manufacturing, their effectiveness and reliability are becoming increasingly evident. These baseplates conduct significantly less heat and electricity than their steel counterparts, making them suitable for both indoor and outdoor use. Additionally, their enhanced resistance to corrosion and distortion makes them a compelling choice for those seeking long-term reliability and performance from their pump systems.
When considering the mounting of a pump, it’s importanr to recognise the role of the humble baseplate prolonging the life of your pumps. By introducing polymer concrete baseplates, manufacturers now have a superior alternative that offers enhanced stability, durability, and resistance to common issues associated with traditional steel baseplates. By choosing the right baseplate, you can significantly improve the reliability and efficiency of your pump system, ultimately leading to reduced maintenance and operational costs.
Whether you’re seeking strength and durability or exceptional chemical resistance,
Our engineers are here to help you choose the ideal pump solution for your unique needs.
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